The Fusion Record — Fusion Energy News ← Home · Knowledge base
Fuels & Materials

Tungsten Plasma-Facing Armor

The refractory metal chosen for ITER’s divertor and considered for next-generation reactor first walls — withstanding the most extreme heat fluxes and particle bombardment in any engineering application.

Reviewed Last reviewed: 9 Aug 2026 · Category: Fuels & Materials

Why Tungsten?

Tungsten (W, atomic number 74) has the highest melting point of any element (3422°C), extremely low sputtering yield under plasma bombardment, low tritium retention, and does not produce long-lived radioactive isotopes under neutron irradiation. These properties make it the material of choice for plasma-facing components in fusion reactors, particularly in the divertor where heat fluxes reach 10–20 MW/m² — comparable to the surface of the Sun.[1]

The divertor challenge: ITER’s divertor must handle ~10 MW/m² steady-state and up to 20 MW/m² in transients (ELMs). These are the most extreme thermal loads in any engineering application outside of rocket nozzles and atmospheric re-entry. Tungsten monoblock armour bonded to actively cooled copper-alloy heat sinks is the baseline solution.

Challenges

Brittleness: Tungsten is brittle below its ductile-to-brittle transition temperature (DBTT, ~400°C for unirradiated W, higher after neutron damage). This makes it prone to cracking under thermal cycling. Neutron damage: 14 MeV fusion neutrons create displacement damage and transmutation products (rhenium, osmium) that further embrittle the material. Recrystallization: At temperatures above ~1200°C, tungsten recrystallizes, becoming even more brittle.[2]

Advanced Concepts

Research focuses on: tungsten alloys (W-Re, W-Ta) with improved ductility; tungsten fibre-reinforced composites (Wf/W) inspired by ceramic matrix composites; powder-metallurgy tungsten with controlled microstructure; and self-passivating tungsten alloys (W-Cr-Y) that form protective oxide layers in case of air ingress accidents.[3]

Sources

  1. Neu, R. et al. "Tungsten: an option for divertor and main chamber plasma facing components in future fusion devices." Nuclear Fusion, 45, 209, 2005.
  2. Rieth, M. et al. "Recent progress in research on tungsten materials for nuclear fusion applications in Europe." Journal of Nuclear Materials, 432, 482–500, 2013.
  3. Linsmeier, C. et al. "Development of advanced high heat flux and plasma-facing materials." Nuclear Fusion, 57, 092007, 2017.

Related